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How to Size a Backup Generator for a Solar Cabin

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Short answer

Size the generator for the battery charger plus anything else you will run while it charges, not for every appliance in the cabin. Start with your inverter-charger or charger manual for its maximum AC input and charge current, add the other loads that will be on, and compare the total with the generator's running (not starting) rating. Run it outdoors only.

Charge the batteries, not the whole cabin

A solar cabin generator has one job on a dark winter week: put energy back into the battery bank so the inverter and lights keep working. That is a different sizing problem from a standby generator that runs a house. The charger is the biggest steady load, and the generator only needs to cover it with margin, plus any tools or appliances you decide to run at the same time.

Our solar and generator hybrid guide explains why this pairing works, and the auto-start guide covers starting it unattended. This page covers the number-picking.

Think in two numbers. The power the charger can take sets the generator size, and the hours you need set the fuel. A smaller generator with a lower charge cap can finish the same job in more hours, which is often a fair trade at a cabin where you can do chores while it runs. A larger unit that finishes quickly burns fuel faster and is harder to carry up the drive. If the battery maker limits the charge current, a generator that could supply more than the battery will accept is capacity you paid for and cannot use.

What to read before you shop

QuestionWhere to find the answer
How much AC power can the charger draw at full output?The inverter-charger or charger manual and its data label
Can the charge current be limited?The same manual; many chargers have a setting for it, so check yours
What other loads will run at the same time?Each appliance label, or a plug-in watt meter
What is the generator's running rating versus its starting rating?The generator's data label and manual
Does the output drop at altitude or in heat?Ask the generator maker; do not assume it holds at your elevation
What charge current does the battery maker allow?The battery manual; it can be lower than the charger's maximum

Everything else follows from those answers. If any of them is missing from your manual, ask the manufacturer before buying, because guessing here either wastes money or leaves the charger starved.

Step by step

  1. Find the charger's AC input at full charge. Use the data label figure, in watts or in volts and amps, and note whether it is a maximum.
  2. Decide on a charge rate you will actually use. If the charger lets you cap the current, a lower cap means a smaller generator and a longer run. Your battery maker's limit still applies.
  3. Add what else will run. A water pump, power tools, or an electric heater if you use one. Our appliance guide shows how to total loads.
  4. Compare with the running rating. The total should sit comfortably under the generator's continuous rating. Starting watts are a brief surge allowance, not a figure to plan around.
  5. Add margin. Wikipedia notes that generator ratings are chosen to suit the connected load, and that efficiency falls at light load for some types. A modest margin beats running flat out for hours.
  6. Check the runtime math. Energy needed is battery capacity times voltage times the share you need to refill, and charging is never perfectly efficient, so allow extra hours and extra fuel.

Inverter generator or conventional

Wikipedia's engine-generator article notes that inverter generators can vary engine speed to match the load, which reduces noise and improves fuel economy, and that their cleaner output suits sensitive electronics. A battery charger is an electronic load, and some inverter-chargers are fussy about incoming power quality or frequency, so check the charger manual for what it accepts from a generator. Whichever type you choose, the charger manual has the final word on what it accepts.

Fuel, noise and neighbors

Hours of runtime drive the fuel you need to haul in. A larger generator charging at a fast rate can finish sooner, but it is also heavier to carry up the drive and burns fuel faster while it runs. Think about the time you will tolerate the noise, which is often limited by a neighbor or campground rules, not by the battery. Fuel type matters too, because what you store between visits has to still work when you arrive.

Safety is part of the size

A generator that is easy to start, easy to carry and easy to run outside is safer in practice than one that tempts you to run it in a doorway to keep out of the snow. Choose a size you will actually put in the right place every time.

Generators produce carbon monoxide. Wikipedia reports that authorities warn against running them indoors, in garages or in any partly enclosed space, even with ventilation. Keep the unit outdoors, away from windows and vents, and have battery-operated carbon monoxide alarms in the cabin. Our winter emergency kit covers alarms and placement in more detail.

Connecting a generator to the cabin's wiring is a separate matter. Never plug a generator into a wall outlet to feed the cabin, which can backfeed. Use the charger's proper AC input, follow the manuals and local code, and bring in a licensed electrician for any transfer switch or inlet.

Bottom line. Size for the charger plus anything you will run alongside it, compare with the generator's running rating, and leave margin. Read the charger and battery manuals first, run the generator outdoors, and let a licensed electrician handle the connection.

Where to look for the gear

These links open search results for a category, not a specific model. Check every listing against your equipment manuals before you order.

Generator

Inverter generator search

Compare the running watts (not only the peak), the outlet types, and the stated output at your elevation. Check the charger manual for what it accepts.

Measure

Plug-in watt meter search

Use it to read the real draw of each AC appliance you plan to run alongside the charger.

Safety

Battery-operated carbon monoxide alarm search

Choose battery-operated or battery-backup models and place them as the maker's instructions direct.

Frequently Asked Questions

Should the generator run the whole cabin?

Not usually. For a solar cabin it mainly recharges the battery bank, so size it for the charger plus the few other loads you will run at the same time.

Do I size by starting watts or running watts?

Plan around the running rating. Starting watts are a brief surge allowance for motors and similar loads.

Does a bigger generator charge faster?

Only up to the charger's limit. The charger and the battery maker's allowed charge current set the pace. Check both manuals.

Can I run a generator in an attached garage or porch?

No. Authorities warn against running generators indoors, in garages or in partly enclosed spaces, even with ventilation. Keep it outdoors and away from openings.

Do I need an electrician?

Yes for any permanent connection such as an inlet or transfer switch. Follow your manuals and local code.

Sources and verification. Generator ratings, inverter-generator behavior, partial-load efficiency and the warnings about enclosed spaces and backfeeding (secondary source): Wikipedia, Engine-generator. Charger input, charge-current limits, altitude derating and power-quality requirements are left to your manuals and the manufacturer. We give no wattages or fuel-use figures. For wiring, follow local code and use a licensed electrician.
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